Contact Butt-Fusion Welders

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Series: Contact Butt Fusion Welders
Size Range: ½” – 24″


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Miniplast

Miniplast Butt Fusion Welders

The Miniplast/2/T-Piece is a welding machine for heating element butt welding of PE, PP, PVDF and ECTFE pipes and fittings from OD 20 to OD 110 mm (1/2” to 4”). All models have two large aluminum pipe clamps which accept reducers for different pipe sizes, as well as two narrow fitting clamps for fittings with short legs. The T-piece model clamps are swiveling up to 45° on each side for the fabrication of elbows, tees and segmented bends.

Due to the special construction of the pressure build-up device, the Miniplast/2 and T-piece machines can be fixed directly onto very short pipe ends on walls and sheets. Due to its light and compact construction as well as due to the horizontal and vertical motion, the machine is ideally suited for use in pipeline systems and for installation work. In the case of stationary use, the Miniplast/T-Piece model can be fixed in a vice or in the table support. The light and compact removable manual planer is operated by means of a ratchet, and an electric planer is optional.

The electronically controlled heating element has an anti-stick coating and control lamps for system and interval checking. Temperature adjustment is integral to the Miniplast/T-Piece heater handle. Timing of the welding operation is read off manual welding tables and pressure is applied via handwheel with built-in pressure scale.

A heat-protected box is provided for the safe storage of the planer and the heating element of the Miniplast and T-Piece models. A wooden box serves for the transport and the protected storage of the complete Miniplast/2.

Features: Horizontal and vertical adjustment, compact design, ability to make angle welds and built-in force gauge.

pdf23 Data Page (PDF)

pdf23 Operating Manual (PDF)

Miniplast Contact Welder Fusion Type: Contact Butt Fusion
Size Range: ½" -4" (20mm-110mm)
Materials: PE, PP, PVDF, ECTFE
Control: Manual
Voltage: 110 VAC/2 Plugs

Maxiplast

Maxiplast Butt Fusion Welders

The Maxiplast is a welding machine for heating element butt welding PE, PP, PVDF and ECTFE pipes and fittings from OD 50 to OD 160 mm (1-1/2” to 6”) in the workshop or in the field. It has two large aluminum pipe clamps which accept reducers for different pipe sizes, as well as two narrow fitting clamps for fittings with short legs. The clamps also swivel up to 15° on each side for the fabrication of segmented bends.

Due to the special construction of the pressure build-up device, the welder can be mounted directly onto very short pipe ends on walls or sheets. Due to its light and compact construction as well as due to the horizontal and vertical motion, the machine is ideally suited for use in pipeline systems and for installation work. In the case of stationary use, the Maxi can be fixed in a vice or in the table support. The light and compact removable manual planer is operated by means of a ratchet, and an electric planer is optional.

The electronically controlled heating element has an anti-stick coating and control lamps for system and interval checking. Temperature adjustment is integral to the Maxi heater handle. Timing of the welding tables and pressure is applied via handwheel with built-in pressure scale. The electric planer has been optimized for easy handling. A heat-protected box is provided for the safe storage of the planer and the heating element. A wooden box serves for the transport and the protected storage of the complete Maxiplast welding kit. Optional split heating elements for dual-containment staggered welding in 1x3 (90mm/32mm), 2x4(110mm/63mm) and 3x6(160mm/90mm).

Features: Horizontal and vertical adjustment, compact design, ability to make angle welds and built-in force gauge.

pdf23 Data Page (PDF)

pdf23 Operating Manual (PDF)

Maxiplast Contact Welder Fusion Type: Contact Butt Fusion
Size Range: 1 - ½" - 6" (50mm-160mm)
Materials: PE, PP, PVDF, ECTFE, PP-RCT
Control: Manual
Voltage:110 VAC/2 Plugs

W-Series

W-Series Butt Fusion Welders

W-Series Shop/Field Welders are field hydraulic units with double clamping but the outer fixed side clamp and base can be easily detached, making this unit capable of welding in tight spaces. The electro-hydraulic control unit operates the clamps and controls the welding forces. The electronically controlled heating element has a digital display, control lamps, an on/off switch and a connection cable with shockproof plug. Both the heater and planer sit in a heat-protected storage box when not in use, and plug directly into the electro-hydraulic control box for convenience, avoiding multiple extension cords.

The W Series is a hydraulic welding machine for heating element butt welding PE, PP, PVDF and ECTFE pipes and fittings for use on building sites and in trenches. The pipe clamps accept reducers for different pipe sizes.

The W Series hydrualic welder is a double clamping machine with two pipe clamps fastened to the steel pipe frame on either side of the weld area, the fixed side and the movable side guided by hydraulic cylinders. The outer fixed side clamp and base can be easily detached in order to weld in badly accessible places, such as piping repair work in trenches or branches of T-pieces. The electro-hydraulic unit moves the right-hand clamps, controls the welding forces and has a pressure backup for supporting the welding force during the cooling down, using two quick-disconnect hoses attached to the movable side of the welder. It also has a pressure gauge for the exact indication of the pressure. The planer is operated by suspending in the welder guide shafts, has housed chain drive, a security micro switch with lock and an automatic external chip removal. The electronically controlled heating element is also operated by suspending in the guide shafts, has an anti-stick coating, digital display, control lamps, and on/off switch and a connection cable with shock-proof plug. The built-in separating device prevents the heating element from sticking to the pipe after the heating process. Both the heater and the planer plug into the electro-hydraulic control box for convenience, avoiding multiple extension cords.

A heat-protected box is provided for the safe storage of the planer and the heating element. A metal box serves for the transport and the protected storage of the complete W-Series welding kit.

Optional split heating elements for dual-containment staggered welding are available.

Features: Compact design ideal for inside trenches, breaks down to 3 clamps for tight spaces, rugged frame for industrial applications, adjustable speed to control change-over time, adjustable heating element temperatures, powerful planer with safety shut-off switch, can do vertical or horizontal welds.

pdf23 Data Page (PDF)

pdf23 Operating Manual (PDF)

W-Series Contact Welders Fusion Type: Contact Butt Fusion
Size Range: 1 - ½" - 24" (50mm-610mm)
Materials: PE, PP, PVDF, ECTFE
Control: Hydraulic
Model:    W4400: 50-160mm      (1-1/2" - 6")
                W4600: 75-250mm      (2-1/2" - 10")
                W4900: 90-315mm      (3" - 10")
                W5100: 200-450mm    (8" - 18")
                W5500: 200-500mm    (8" - 20")
                W6100: 315-630mm    (12" - 24")
Voltage:  W4400: 115 VAC/1 Phase/1 Plug
               W4600: 115 VAC/1 Phase/1 Plug
               W4900: 115 VAC/1 Phase/1 Plug
               W5100: 115 VAC/1 Phase/1 Plug
               W5500: 220 VAC/3 Phase/1 Plug
               W6100: 220 VAC/3 Phase/1 Plug

W-Series Options

SPA 600 weld log recorder

The SPA 600 weld log recorder serves as a simple weld logger of heating element butt welding. It can be adapted to all welding machines except manual units and has an easy user interface. The unit consists of a solid sheet-steel case with built-in computer, outside temperature probe, pressure absorber, parallel interface for printers, SD memory card and a barcode reading pen. The SPA 600 attaches to the frame of the welder’s hydraulic system and connects to the hydraulic system with a connecting cable. The pressure absorber is placed in the pressure line between the hydraulic coupling via a mini measuring tube and a T-piece. The second temperature probe for transmitting the heating element temperature to the recorder is integrated in the heating element and connected to the unit with a connecting cable with special plug. Hydraulic machines fitted with the SPA 600 can be rented or purchased and will carry a higher cost than the basic machine.

CNC 3.0 Control Unit

The CNC 3.0 is a CNC control unit for the computerized control and operation of hydraulic machines. It can be adapted to all welding machines except manual units and has an easy user interface. The unit consists of a solid sheet-steel case and protective frame, built-in computer, easy user guidance and software as well as supplemented with a SD memory card and a barcode reading pencil. The extended memory allows the recording of more than 30,000 welds. The large display is suited to building sites with the new three-chamber safety housing. Data retracing according to ISO/TC 138/SC 4/WG 2 is available and freely selectable. The emergency storage battery provides the computer with electricity during the cooling down process after a disconnection from the mains voltage. The control unit is available in a simplified form as CNC 3.5, i.e. barcode reading pen, emergency current supply and SD drive are omitted. Hydraulic machines fitted with the CNC 3.0 control unit can be rented or purchased and will carry a higher cost than the basic machine.

Tools

Electric Miniplaner

The electric miniplaner is used on jobs too large for the use of a manual planer. It is light and compact and, with built-in limit stops, can be easily hinged into and out of the welder during use. The handheld portion is based on an electric drill for familiarity while the rotating cutting discs are standard as with other automated welders. The planer is usually stored in the heat-protected box that houses the welder’s heating element when not in use. For the safe storage and transport of the planer, it fits within the Miniplast welder transport box. The mini-planer is 33/46/7 cm and 5.9 Kg/12.9 Lbs.

Adjustable Rollerstand

The adjustable rollerstands reduce the amount of force required to align pipes during welding. They are robust, resistant to dirt and easy to move with skid-plate bottoms similar to those on the W-series welders. They consist of two overlapped angled rollers which create a valley for stable support and easy movement of the piping. Rollerstands have large handles for easy moving or repositioning and can support up to 500 Kg / 1100 lbs. Size 1 is 15/25/90cm and 11.0 Kg / 24.3 lbs). Part Number: 320500KP

Pipe Chamfering Tool

The pipe chamfering tool is used to remove some material from the outer leading edge of pipe in socket welding. This space allows for some of the extra molten plastic to accumulate without causing a restriction of the pipe inner diameter. It consists of a V-shaped holder and speed handle as well as a rolling inner pin, which are both adjustable for different pipe sizes and wall thickness. The pipe is held firmly but allowed to spin towards the angled knife blade. The speed handle allows its use in a similar fashion to a large pencil sharpener. The chamfering tool is available for different pipe size ranges: Size 1: Chamfer Tool 1 is used on 25 to 75mm pipe (0.75 kg/1.7 lbs.) Size 2: Chamfer Tool 2 is used on 32 to 250mm pipe (1 kg/2.2 lbs)

Pipe Peeling Tool

The pipe peeling tool is used to remove a thin outer layer of pipe to assure proper welds when doing electro-fusion. It is adjustable for different pipe thicknesses and is made to move down the pipe as it is being rotated around it, assuring even removal of material to the necessary length as predetermined by the user. The pipe peeler is available for 32 to 125mm pipe. (20/15/15cm, 2.1 Kg / 4.6 lbs).

Sanitary Flange Former

The sanitary flange former is a bench-top molding machine for the production of sanitary Tri-Clamp® flanges directly onto PP or PVDF pipes from 3/4” to 2” in any location. These Tri-Clamp® flanges complement the Smooth Inner Bore® line of piping products, and can, replace stainless steel or glass piping systems. The semi-automated function ensures proper timing and temperature for each size and type of plastic piping while at the melt stage, and the correct pressure while at the flange forming stage, while manual operation is reduced to moving between the melt head and the molding head, and operating the flange forming clamp. The sanitary flange former is comprised of a base, control panel, on/off switch, end-of-cycle indicator light, automated timer, locking melt head with interchangeable heaters, locking flange forming head with interchangeable forms, pipe cutter, depth gauge, flaring tool, carrying handle and power cable. A rugged wheeled thermoplastic case serves for the transport and the protected storage of the complete sanitary flange former and accessories. The flange former and transport case is 30/46/76cm, 15.9 Kg/35 lbs).

315 Rotation Circular Saw

The 315 rotation circular saw is used to square-cut pipe from OD 110mm up to OD 315mm with a maximum wall thickness of 40mm. It is kept on the pipe by means of an adjustable J-support bar. The saw comes complete with a clamping lever for attachment to the pipe, adjusting hand wheel crank, guide handles, j-bar / prism, fastening belt, saw blade cover and transport case. Pipe supports must be provided separately. The 315 RC saw operates on 110VAC with 1 plug. The saw and transport case is 48/48/67 cm and weighs 25.0 Kg / 55.0 lbs. Part Number: 315-SAW

Outside Debeader

The outside debeader is an ultra-light device for the safe and easy removal of the outside PE, PP and PVDF welding beads after butt welding. The compact construction of the device allows its use on pipes still clamped in the welding machine, i.e. during cool down time without a time consuming removing of the clamping tools being necessary. The outside debeader is available for different pipe size ranges: Size 1: Part No. 5650160 is used on 110 to 160mm pipe (0.5kg/1.1lbs.) Size 2: Part No. 5650315 is used on 180 to 315mm pipe (1.36kg/3.0lbs) Smaller sizes are per specific pipe size: Part No. 56500xx (xx = pipe size)

Staggered Welder Split Heater

The Chemline specially adapted split heaters are used to cascade weld dual containment piping when the carrier and containment pipes are from different materials. The inner pipe is welded first with a standard heater plate, then the split heater plate can be placed around the carrier pipe without damaging it, to weld the containment pipe. Sizes are available per the welder chart and the individual welder data pages. Split heating elements for dual-containment piping welding are available in 1x3 (90mm/32mm), 2x4 (110mm/63mm) and 3x6 (160mm/90mm) for the Maxiplast welder; in 6x3 (160mm/90mm), 8x4 (200mm/110mm), 10x6 (250mm/160mm) and 12x 8 (315mm/200mm) for the W4900 welder; in 12x8 (315mm/200mm) and 14x10 (355/250mm) for the W5100 welder.

Jig Socket Tool

Hand held Socket fusion tool for welding in place or in difficult to access areas. The JIG is equipped with a prismatic operating set of Master Clamps covering size ranges from 63mm to 170mm, movable fitting alignment plates to ensure proper installation in any position, fitting support bracket to fix fitting in place during fusion process, fast turning Screw Drive for quick, easy opening and closing in tight field positions. The light weight, rugged, design gives the capability to make socket welds in the toughest of places. The combination of being easy to handle and easy to use makes this tool a must have for contractors and installers putting together socket welded piping systems. Designed to weld pipe and socket fittings from OD 63– OD 170 mm, it is operated with a cordless drill and 6mm allen wrench for fast, smooth operation during the welding process. Everything is packed in the rugged, wheeled, carrying case that is easy to transport, protects the tool and built to last.
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