Non-contact Butt-Fusion Welders

PPPEPVDFECTFEPFA
Mehtod: Non Contact
Sizes: 20 – 110mm (1-1/2″ – 4″)
IPS (1/2″ – 2″) PFA only
Voltage: 220 VAC/1 Plug


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IR-Miniplast

IR-Miniplast non-contact Butt Fusion Welders

The Miniplast/2/T-Piece is a welding machine for heating element butt welding of PE, PP, PVDF and ECTFE pipes and fittings from OD 20 to OD 110 mm (1/2” to 4”). All models have two large aluminum pipe clamps which accept reducers for different pipe sizes, as well as two narrow fitting clamps for fittings with short legs. The T-piece model clamps are swiveling up to 45° on each side for the fabrication of elbows, tees and segmented bends.

Due to the special construction of the pressure build-up device, the Miniplast/2 and T-piece machines can be fixed directly onto very short pipe ends on walls and sheets. Due to its light and compact construction as well as due to the horizontal and vertical motion, the machine is ideally suited for use in pipeline systems and for installation work. In the case of stationary use, the Miniplast/T-Piece model can be fixed in a vice or in the table support. The light and compact removable manual planer is operated by means of a ratchet, and an electric planer is optional.

Features: Horizontal and vertical adjustment, compact design, ability to make angle welds and built-in force gauge.

pdf23 Data Page (PDF)

ir-miniplast Fusion Type: Non-Contact Butt Fusion
Size Range: ½" -4" (20mm-110mm)
Materials: PE, PP, PVDF, ECTFE
Control: Manual

SP-110S

SP-110S.10 non-contact Butt Fusion Welders

SP-110S.10 Shop/Field Welders are fully automated for error-free welding of different pipe/fitting materials, sizes and thicknesses, including fittings with short legs. It has short welding times, produces very small welding beads and has high repeatability of weld joint quality. The unit comes with a thermo-printer and labels for traceability of weld joints, weld management software, data cable and USB data stick. The LCD screen allows the operator to follow the welding process displayed against the background of perfect welding parameters for comparison.

The SP110S.10S is an automatic welding machine for heating element infrared welding of PE, PP, PVDF, ECTFE and PFA pipes and fittings from OD 20 to OD 110 mm and 1/2" to 2" IPS sizes in the workshop or in the field. It has two large aluminum pipe clamps which accept reducers for different pipe sizes, as well as two narrow fitting clamps for fittings with short legs.

The electronically controlled infrared heating element with limit stops has a special ceramic coating and control lamps for system and interval checking. Temperature adjustment is carried out by means of a digital control unit with separate mains plug and switch. The electric planer and heater rest on precise 2-axis-guiding and are automatically slid out between the welding pieces from the protective cover when in use. A shipping crate serves for the transport and the protected storage of the complete SP110 welding kit.

Features: Fully automated welding process, electronic process control and data logging, large LCD touch screen with selectable languages.

pdf23 Data Page (PDF)

sp-110S.10 Fusion Type: Non-Contact Butt Fusion
Size Range: 20 - 110mm (1-1/2" - 4") IPS (1/2" - 2") PFA only
Materials: PE, PP, UPP, ECTFE, PVDF, PFA
Control: CNC
Voltage: 220 VAC/1 Plug

SP-250S

SP-250S non-contact Butt Fusion Welders

The SP250S is an automatic welding machine for heating element infrared welding of PE, PP, PVDF and ECTFE pipes and fittings from OD 110 to OD 250 mm (4” to 10”) in the workshop or in the field. It has two large aluminum pipe clamps which accept reducers for different pipe sizes, as well as two narrow fitting clamps for fittings with short legs.

The electronically controlled infrared heating element with limit stops has a special ceramic coating and control lamps for system and interval checking. Temperature adjustment is carried out by means of a digital control unit with separate mains plug and switch. The electric planer and heater rest on precise 2-axis-guilding and glide out between the welding pieces from the protective cover when in use. A shipping crate serves for the transport and the protected storage of the complete SP250 welding kit.

A power transformer (208 V/3 Phase to 400 V/3 Phase) is included in rentals or purchased separately.

Features: Fully automated welding process, electronic process control and data logging, large LCD touch screen with selectable languages.

pdf23 Data Page (PDF)

sp-250s Fusion Type: Contact Butt Fusion
Method Non Contact
Sizes: 110 - 250mm (4" - 10")
Materials: PP, UPP, ECTFE, ECTFE
Control: CNC
Voltage: 220 VAC/3 Phase/1 Plug

SP-315S

SP-315S non-contact Butt Fusion Welders

The SP315S is an automatic welding machine for heating element infrared welding of PE, PP, PVDF and ECTFE pipes and fittings from OD 110 to OD 315 mm (4 to 12”) in the workshop or in the field. It has two large aluminum pipe clamps which accept reducers for different pipe sizes, as well as two narrow fitting clamps for fittings with short legs.

The electronically controlled infrared heating element with limit stops has a special ceramic coating and control lamps for system and interval checking. Temperature adjustment is carried out by means of a digital control unit with separate mains plug and switch. The electric planer and heater rest on precise 2-axis-guilding and glide out between the welding pieces from the protective cover when in use. A shipping crate serves for the transport and the protected storage of the complete SP315 welding kit.

A power transformer (208 V/3 Phase to 400 V/3 Phase) is included in rentals or purchased separately.

Features: Fully automated welding process, electronic process control and data logging, large LCD touch screen with selectable languages.

pdf23 Data Page (PDF)

sp-315s Fusion Type: Contact Butt Fusion
Method Non Contact
Sizes: 110 - 315mm (4" - 12")
Materials: PP, UPP, ECTFE, PVDF
Control: CNC
Voltage: 400 VAC/3 Phase/1 Plug

Tools

Electric Miniplaner

The electric miniplaner is used on jobs too large for the use of a manual planer. It is light and compact and, with built-in limit stops, can be easily hinged into and out of the welder during use. The handheld portion is based on an electric drill for familiarity while the rotating cutting discs are standard as with other automated welders. The planer is usually stored in the heat-protected box that houses the welder’s heating element when not in use. For the safe storage and transport of the planer, it fits within the Miniplast welder transport box. The mini-planer is 33/46/7 cm and 5.9 Kg/12.9 Lbs.

Adjustable Rollerstand

The adjustable rollerstands reduce the amount of force required to align pipes during welding. They are robust, resistant to dirt and easy to move with skid-plate bottoms similar to those on the W-series welders. They consist of two overlapped angled rollers which create a valley for stable support and easy movement of the piping. Rollerstands have large handles for easy moving or repositioning and can support up to 500 Kg / 1100 lbs. Size 1 is 15/25/90cm and 11.0 Kg / 24.3 lbs). Part Number: 320500KP

Pipe Chamfering Tool

The pipe chamfering tool is used to remove some material from the outer leading edge of pipe in socket welding. This space allows for some of the extra molten plastic to accumulate without causing a restriction of the pipe inner diameter. It consists of a V-shaped holder and speed handle as well as a rolling inner pin, which are both adjustable for different pipe sizes and wall thickness. The pipe is held firmly but allowed to spin towards the angled knife blade. The speed handle allows its use in a similar fashion to a large pencil sharpener. The chamfering tool is available for different pipe size ranges: Size 1: Chamfer Tool 1 is used on 25 to 75mm pipe (0.75 kg/1.7 lbs.) Size 2: Chamfer Tool 2 is used on 32 to 250mm pipe (1 kg/2.2 lbs)

Pipe Peeling Tool

The pipe peeling tool is used to remove a thin outer layer of pipe to assure proper welds when doing electro-fusion. It is adjustable for different pipe thicknesses and is made to move down the pipe as it is being rotated around it, assuring even removal of material to the necessary length as predetermined by the user. The pipe peeler is available for 32 to 125mm pipe. (20/15/15cm, 2.1 Kg / 4.6 lbs).

Sanitary Flange Former

The sanitary flange former is a bench-top molding machine for the production of sanitary Tri-Clamp® flanges directly onto PP or PVDF pipes from 3/4” to 2” in any location. These Tri-Clamp® flanges complement the Smooth Inner Bore® line of piping products, and can, replace stainless steel or glass piping systems. The semi-automated function ensures proper timing and temperature for each size and type of plastic piping while at the melt stage, and the correct pressure while at the flange forming stage, while manual operation is reduced to moving between the melt head and the molding head, and operating the flange forming clamp. The sanitary flange former is comprised of a base, control panel, on/off switch, end-of-cycle indicator light, automated timer, locking melt head with interchangeable heaters, locking flange forming head with interchangeable forms, pipe cutter, depth gauge, flaring tool, carrying handle and power cable. A rugged wheeled thermoplastic case serves for the transport and the protected storage of the complete sanitary flange former and accessories. The flange former and transport case is 30/46/76cm, 15.9 Kg/35 lbs).

315 Rotation Circular Saw

The 315 rotation circular saw is used to square-cut pipe from OD 110mm up to OD 315mm with a maximum wall thickness of 40mm. It is kept on the pipe by means of an adjustable J-support bar. The saw comes complete with a clamping lever for attachment to the pipe, adjusting hand wheel crank, guide handles, j-bar / prism, fastening belt, saw blade cover and transport case. Pipe supports must be provided separately. The 315 RC saw operates on 110VAC with 1 plug. The saw and transport case is 48/48/67 cm and weighs 25.0 Kg / 55.0 lbs. Part Number: 315-SAW

Outside Debeader

The outside debeader is an ultra-light device for the safe and easy removal of the outside PE, PP and PVDF welding beads after butt welding. The compact construction of the device allows its use on pipes still clamped in the welding machine, i.e. during cool down time without a time consuming removing of the clamping tools being necessary. The outside debeader is available for different pipe size ranges: Size 1: Part No. 5650160 is used on 110 to 160mm pipe (0.5kg/1.1lbs.) Size 2: Part No. 5650315 is used on 180 to 315mm pipe (1.36kg/3.0lbs) Smaller sizes are per specific pipe size: Part No. 56500xx (xx = pipe size)

Staggered Welder Split Heater

The Chemline specially adapted split heaters are used to cascade weld dual containment piping when the carrier and containment pipes are from different materials. The inner pipe is welded first with a standard heater plate, then the split heater plate can be placed around the carrier pipe without damaging it, to weld the containment pipe. Sizes are available per the welder chart and the individual welder data pages. Split heating elements for dual-containment piping welding are available in 1x3 (90mm/32mm), 2x4 (110mm/63mm) and 3x6 (160mm/90mm) for the Maxiplast welder; in 6x3 (160mm/90mm), 8x4 (200mm/110mm), 10x6 (250mm/160mm) and 12x 8 (315mm/200mm) for the W4900 welder; in 12x8 (315mm/200mm) and 14x10 (355/250mm) for the W5100 welder.

Jig Socket Tool

Hand held Socket fusion tool for welding in place or in difficult to access areas. The JIG is equipped with a prismatic operating set of Master Clamps covering size ranges from 63mm to 170mm, movable fitting alignment plates to ensure proper installation in any position, fitting support bracket to fix fitting in place during fusion process, fast turning Screw Drive for quick, easy opening and closing in tight field positions. The light weight, rugged, design gives the capability to make socket welds in the toughest of places. The combination of being easy to handle and easy to use makes this tool a must have for contractors and installers putting together socket welded piping systems. Designed to weld pipe and socket fittings from OD 63– OD 170 mm, it is operated with a cordless drill and 6mm allen wrench for fast, smooth operation during the welding process. Everything is packed in the rugged, wheeled, carrying case that is easy to transport, protects the tool and built to last.
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