Contact Butt-Fusion Welders

PPPP-RCTPEPVDFECTFE
Series: Contact Butt Fusion Welders
Size Range: ½” – 24″


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Miniplast

Miniplast Butt Fusion Welders

The Miniplast/2/T-Piece is a welding machine for heating element butt welding of PE, PP, PVDF and ECTFE pipes and fittings from OD 20 to OD 110 mm (1/2” to 4”). All models have two large aluminum pipe clamps which accept reducers for different pipe sizes, as well as two narrow fitting clamps for fittings with short legs. The T-piece model clamps are swiveling up to 45° on each side for the fabrication of elbows, tees and segmented bends.

Due to the special construction of the pressure build-up device, the Miniplast/2 and T-piece machines can be fixed directly onto very short pipe ends on walls and sheets. Due to its light and compact construction as well as due to the horizontal and vertical motion, the machine is ideally suited for use in pipeline systems and for installation work. In the case of stationary use, the Miniplast/T-Piece model can be fixed in a vice or in the table support. The light and compact removable manual planer is operated by means of a ratchet, and an electric planer is optional.

The electronically controlled heating element has an anti-stick coating and control lamps for system and interval checking. Temperature adjustment is integral to the Miniplast/T-Piece heater handle. Timing of the welding operation is read off manual welding tables and pressure is applied via handwheel with built-in pressure scale.

A heat-protected box is provided for the safe storage of the planer and the heating element of the Miniplast and T-Piece models. A wooden box serves for the transport and the protected storage of the complete Miniplast/2.

Features: Horizontal and vertical adjustment, compact design, ability to make angle welds and built-in force gauge.

pdf23 Data Page (PDF)

pdf23 Operating Manual (PDF)

Miniplast Contact Welder Fusion Type: Contact Butt Fusion
Size Range: ½" -4" (20mm-110mm)
Materials: PE, PP, PVDF, ECTFE
Control: Manual
Voltage: 110 VAC/2 Plugs

Maxiplast

Maxiplast Butt Fusion Welders

The Maxiplast is a welding machine for heating element butt welding PE, PP, PVDF and ECTFE pipes and fittings from OD 50 to OD 160 mm (1-1/2” to 6”) in the workshop or in the field. It has two large aluminum pipe clamps which accept reducers for different pipe sizes, as well as two narrow fitting clamps for fittings with short legs. The clamps also swivel up to 15° on each side for the fabrication of segmented bends.

Due to the special construction of the pressure build-up device, the welder can be mounted directly onto very short pipe ends on walls or sheets. Due to its light and compact construction as well as due to the horizontal and vertical motion, the machine is ideally suited for use in pipeline systems and for installation work. In the case of stationary use, the Maxi can be fixed in a vice or in the table support. The light and compact removable manual planer is operated by means of a ratchet, and an electric planer is optional.

The electronically controlled heating element has an anti-stick coating and control lamps for system and interval checking. Temperature adjustment is integral to the Maxi heater handle. Timing of the welding tables and pressure is applied via handwheel with built-in pressure scale. The electric planer has been optimized for easy handling. A heat-protected box is provided for the safe storage of the planer and the heating element. A wooden box serves for the transport and the protected storage of the complete Maxiplast welding kit. Optional split heating elements for dual-containment staggered welding in 1x3 (90mm/32mm), 2x4(110mm/63mm) and 3x6(160mm/90mm).

Features: Horizontal and vertical adjustment, compact design, ability to make angle welds and built-in force gauge.

pdf23 Data Page (PDF)

pdf23 Operating Manual (PDF)

Maxiplast Contact Welder Fusion Type: Contact Butt Fusion
Size Range: 1 - ½" - 6" (50mm-160mm)
Materials: PE, PP, PVDF, ECTFE, PP-RCT
Control: Manual
Voltage:110 VAC/2 Plugs

W-Series

W-Series Butt Fusion Welders

W-Series Shop/Field Welders are field hydraulic units with double clamping but the outer fixed side clamp and base can be easily detached, making this unit capable of welding in tight spaces. The electro-hydraulic control unit operates the clamps and controls the welding forces. The electronically controlled heating element has a digital display, control lamps, an on/off switch and a connection cable with shockproof plug. Both the heater and planer sit in a heat-protected storage box when not in use, and plug directly into the electro-hydraulic control box for convenience, avoiding multiple extension cords.

The W Series is a hydraulic welding machine for heating element butt welding PE, PP, PVDF and ECTFE pipes and fittings for use on building sites and in trenches. The pipe clamps accept reducers for different pipe sizes.

The W Series hydrualic welder is a double clamping machine with two pipe clamps fastened to the steel pipe frame on either side of the weld area, the fixed side and the movable side guided by hydraulic cylinders. The outer fixed side clamp and base can be easily detached in order to weld in badly accessible places, such as piping repair work in trenches or branches of T-pieces. The electro-hydraulic unit moves the right-hand clamps, controls the welding forces and has a pressure backup for supporting the welding force during the cooling down, using two quick-disconnect hoses attached to the movable side of the welder. It also has a pressure gauge for the exact indication of the pressure. The planer is operated by suspending in the welder guide shafts, has housed chain drive, a security micro switch with lock and an automatic external chip removal. The electronically controlled heating element is also operated by suspending in the guide shafts, has an anti-stick coating, digital display, control lamps, and on/off switch and a connection cable with shock-proof plug. The built-in separating device prevents the heating element from sticking to the pipe after the heating process. Both the heater and the planer plug into the electro-hydraulic control box for convenience, avoiding multiple extension cords.

A heat-protected box is provided for the safe storage of the planer and the heating element. A metal box serves for the transport and the protected storage of the complete W-Series welding kit.

Optional split heating elements for dual-containment staggered welding are available.

Features: Compact design ideal for inside trenches, breaks down to 3 clamps for tight spaces, rugged frame for industrial applications, adjustable speed to control change-over time, adjustable heating element temperatures, powerful planer with safety shut-off switch, can do vertical or horizontal welds.

pdf23 Data Page (PDF)

pdf23 Operating Manual (PDF)

W-Series Contact Welders Fusion Type: Contact Butt Fusion
Size Range: 1 - ½" - 24" (50mm-610mm)
Materials: PE, PP, PVDF, ECTFE
Control: Hydraulic
Model:    W4400: 50-160mm      (1-1/2" - 6")
                W4600: 75-250mm      (2-1/2" - 10")
                W4900: 90-315mm      (3" - 10")
                W5100: 200-450mm    (8" - 18")
                W5500: 200-500mm    (8" - 20")
                W6100: 315-630mm    (12" - 24")
Voltage:  W4400: 115 VAC/1 Phase/1 Plug
               W4600: 115 VAC/1 Phase/1 Plug
               W4900: 115 VAC/1 Phase/1 Plug
               W5100: 115 VAC/1 Phase/1 Plug
               W5500: 220 VAC/3 Phase/1 Plug
               W6100: 220 VAC/3 Phase/1 Plug
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